Protective coating integrity

Electro Spark Testing Services

Electro spark testing helps locate small discontinuities in protective coatings and linings before they become pathways for corrosion or product contamination.

Inspection done right

Reliable results for critical assets

NVI performs application-specific high-voltage holiday testing on nonconductive coatings applied over conductive substrates. The test voltage and procedure are selected around coating thickness, material, substrate, and governing project requirements.

Our technicians document detected holidays so affected areas can be repaired and retested. Electro spark testing can be coordinated with coating inspection, tank inspection, mechanical integrity, and turnaround scopes.

Capabilities

What NVI provides

Holiday detection

Identification of pinholes, voids, holidays, and other coating discontinuities.

Procedure-based voltage selection

Test settings established from coating type, thickness, substrate, and applicable requirements.

Repair verification

Targeted retesting after coating repairs to confirm corrected areas meet the inspection scope.

Coating inspection coordination

Integration with NACE coating inspection and broader asset integrity programs.

Field documentation

Clear identification and reporting of detected discontinuities for repair teams and owners.

Turnaround support

Flexible field deployment for tanks, vessels, piping, and lined process equipment.

Applications

Where this service is used

  • Tank linings
  • Coated pipe and fittings
  • Pressure vessels
  • Process equipment
  • Protective dielectric coatings
  • Fabricated lined components

Quality and compliance

Built around your requirements

NVI develops each inspection scope around the asset, operating conditions, applicable code, and client procedure. Certified technicians provide timely field communication and clear reporting so owners can make informed maintenance decisions.

  • Project specifications
  • Manufacturer requirements
  • Client procedures
  • NACE/AMPP programs

Start a conversation

Need an inspection plan for your asset?

Tell us about the scope, location, schedule, and applicable requirements. NVI will help identify an efficient inspection approach.

Contact NVI